boxplayer4000 post_id=55998 time=1520735323 user_id=1629 said:
Despite the skills required in professional spring manufacture for those involved in everyday accordion maintenance I recommend in a ‘one-off’ or small number situation trying to fashion a spring on a simple jig from piano wire.
For anyone interested in doing that, see this video for a general idea:
Since accordion torsion springs have very few coils, you can do it by hand instead.
While not for the keyboard side, here is what I used for some simple bass button springs on a 12 bass instrument:
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I make the 90 degree bend beforehand using pliers. Then I slip that short end between the two clipped nails at the top (in the same position as the finished spring). The wire then goes past the bottom nail. The brass tube goes over that nail and when you turn it the filed-out nib will coil the wire around the nail.
The diameter of the main nail determines the inside diameter of the spring. The tube needs to be wide enough to accommodate the diameter of the nail + 2x diameter of the wire.
I used 0.64mm wire (22 AWG or 0.025 inch).
My springs didnt require any other kinks or bends. Now obviously you dont want to do this with a professional instrument unless its really an emergency[/quote]
Thanks all, yes its dead easy to get hold of the wire, I only need 5 springs so making them should be no problem
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